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Production Anomaly Information
Relies on manual memory or scattered records
Fails to form a systematic
Traceable data archive
Improving decision-making lacks data support
Single-person inspection of multiple devices
Attention dispersion
Difficulty in capturing all abnormal signs in real-time
Delayed or even missed anomaly detection
The on-site environment is noisy.
Traditional communication methods (such as shouting or phone calls)
cannot quickly and accurately notify the relevant responsible persons.
Inefficient anomaly reporting and person location
Opaque abnormal response and handling processes
Lack of timeliness standards and tracking mechanisms
Resulting in a lack of basis for performance management
The process is protracted and cannot be assessed.
Lack of post-event review and analysis
Makes it difficult to fundamentally prevent similar issues from recurring
Similar issues are prone to recurrence.

Advantages of the Andon System

Digital Lean, Small, Fast, Light, and Precise, with a rapid closed-loop for handling exceptions, effectively reducing downtime costs.

Lean philosophy + digital systems, enhancing production efficiency
Connect existing production modes and factory layouts with legacy equipment to the network; automatic alerts for faults, material shortages, quality issues, and tracking of resolution progress; smart alert wristbands for precise notification of responsible personnel, improving handling efficiency; real-time collection and upload of equipment status, production data, abnormal downtime, etc.; big data intelligent analysis, full staff participation, and continuous lean improvement.
Lean Digital Platform, Providing Integrated Solutions
Integrating Japanese lean production processes to help enterprises standardize management; incorporating data acquisition, equipment status OEE, equipment management TPM, and small work orders; providing supporting solutions for stamping, machining, injection molding, assembly, SMT, and more; coordinating with peripheral equipment such as data acquisition terminals, smart alarm watches, and call buttons.
Patented Technology, "Zero" Modification for Old Equipment
Patent Data Collector, easily compatible with 90% of three-color lights on the market; laboratory million-level testing, two years of real-world application in seven major group factories; customizable industrial button device, supports multiple production line entry/call scenarios; self-developed data middle platform, cleans and distributes data, making data flow.
3 days of research, 3 days of implementation, results visible in 1 month
Lightweight system, also offering customized SaaS services; low learning curve, workers can get started immediately, strong practicality; wireless communication, mobile, reusable, adaptable to production line changes; install today, use today, efficiency improvement is immediate.

Overview of Andon System Functions

Help small and medium-sized factories quickly identify bottlenecks and significantly eliminate production abnormal waste.

Andon System
01|Andon Trigger

Achieve automatic Andon triggering for anomalies through the TS series data collectors

In case of an anomaly, manually trigger the Andon with a single press of the SS series button.

Employee card recognition triggers Andon permissions, ensuring precise recording and preventing unauthorized accidental triggers.

Andon System
02|Andon Notification

Notify Andon information through various methods such as large screens and wearable devices to reduce waiting waste.

Long-standing unresponsive anomalies can be escalated to ensure rapid resolution and closure.

Custom Andon boards provide immediate feedback on abnormalities that require urgent handling directly to the board.

Andon System
03|Andon Information Record

Automatically records Andon trigger locations, types, and other information to support performance evaluation.

Record Andon response time and responder for personnel assessment

Provide search for historical Andon information by location, Andon type, level, etc.

Access Andon information and operational status anytime via multiple terminals such as PCs and mobile devices.

Andon System
04|Statistical Analysis

Automatically analyze and statistically process Andon information, and output big data charts.

Statistics on the duration proportion of all Andon types for the overall/single production line/single workstation within a certain time period

Analyze the time distribution of a specific Andon type on the production line or workstation.

Calculate the percentage of occurrence for all Andon types within a specific period for the overall production line or workstation.

Count the number of occurrences and recovery duration for a specific Andon type at production lines/workstations

Andon System
05|Customizable Configuration

Highly flexible and configurable, seamlessly integrates with existing management systems such as MES.

Supports custom production exception information and production exception information grouping.

What you purchase is not just a system, but a set of lean management experiences that can be continuously improved.
Get it for free now

Lighthouse Factory Experience
Companion Delivery

ALSI Native
Self-developed System

Smart Manufacturing
Maturity Level 3

China National Institute of Standardization
Certification Recommended

ALSI offers more products to create a smarter manufacturing site for you.

Starting from problems on the manufacturing floor, we continuously refine our solutions.

ALSI will continue to grow and transform through IT, persistently contributing to society.
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